Welding Automation Engineer
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#Program
About Program
QP Name: Welding Automation Engineer
QP Code: CSC/Q
QP Version: 1.0
NSQF Level: 6
Model Curriculum Version: 1.0
A Welding Automation Engineer specializes in designing, implementing, and optimizing automated welding systems to enhance manufacturing efficiency, precision, and quality. This role involves integrating robotic welding systems, CNC-controlled welding machines, and AI-driven monitoring systems in industries such as automotive, aerospace, shipbuilding, construction, and heavy machinery manufacturing. The engineer ensures that welding automation meets industry standards, reduces production costs, and improves worker safety while maximizing throughput.
#Bookdetails
Module
Module 1
Introduction to Welding Automation Engineer
Module 2
Selection of Welding Process &its Material Preparation
Module 3
Welding Procedures & Joint Preparation
Module 4
Introduction to automated welding systems & its Components
Module 5
Techniques for calibrating and optimizing automated welding systems
#Overview
Program Overview
Training Outcomes:
At the end of the program, the learner should have acquired the listed knowledge and skills.
–Â Technical Proficiency: Mastery of welding techniques, including understanding of
various welding processes such as MIG (Metal Inert Gas), TIG (Tungsten Inert Gas),
and robotic welding systems.
–Â Equipment Operation: Ability to operate and maintain welding automation equipment,
such as robotic welding arms, automated welding machines, and associated tools.
–Â Programming Skills: Proficiency in programming and troubleshooting robotic
welding systems, including knowledge of programming languages such as Robot
Programming Language (RPL) or other relevant software.
–Â Quality Control: Understanding of quality control processes in welding automation,
including inspection techniques, defect detection, and adherence to industry standards
and specifications.
–Â Safety Compliance: Knowledge of safety protocols and procedures in welding
automation environments, including handling hazardous materials, wearing protective
gear, and implementing safety measures to prevent accidents.
–Â Problem-solving Abilities: Capacity to identify and resolve issues related to welding
automation equipment, including troubleshooting mechanical failures, software
glitches, and process inefficiencies.
–Â Communication Skills: Effective communication with team members, supervisors,
and clients to convey progress, report issues, and collaborate on projects.
–Â Continuous Learning: Commitment to staying updated with advancements in welding
automation technology, attending training sessions, and seeking opportunities for
professional development.
| NOS and Module Details | Theory Duration | Practical Duration | On-the-Job Training Duration (Mandatory) | On-the-Job Training Duration (Recommended) | Total Duration |
|---|---|---|---|---|---|
| Bridge Module: Module: 1 Introduction to Welding Automation Engineer | 05:00 | 00:00 | 00:00 | 00:00 | 05:00 |
| CSC/N: Perform welding tasks according to specifications and project requirements. | 20:00 | 40:00 | 00:00 | 00:00 | 60:00 |
| Module:2 Selection of Welding Process &its Material Preparation | 10:00 | 25:00 | 00:00 | 00:00 | 35:00 |
| Module:3 Welding Procedures & Joint Preparation | 05:00 | 15:00 | 00:00 | 00:00 | 20:00 |
| CSC/N: Set up and program Automated welding systems. | 24:00 | 36:00 | 60:00 | 00:00 | 120:00 |
| Module:4 Introduction to automated welding systems & its Components | 12:00 | 16:00 | 30:00 | 00:00 | 58:00 |
| Module:5 Techniques for calibrating and optimizing automated welding systems | 12:00 | 20:00 | 30:00 | 00:00 | 62:00 |
| CSC/N: Diagnose, troubleshoot and conduct routine maintenance tasks on welding automation equipment | 56:00 | 84:00 | 90:00 | 00:00 | 270:00 |
| Module:6 Inspection Techniques for Welded Part | 16:00 | 34:00 | 00:00 | 00:00 | 50:00 |
| Module:7 Documentation and reporting of weld inspection results | 20:00 | 20:00 | 30:00 | 00:00 | 80:00 |
| Module:8 Preventive maintenance procedures for Welding Automated Systems | 20:00 | 20:00 | 30:00 | 00:00 | 80:00 |
| Module:9 Welding Automation safety protocols and regulations. | 20:00 | 30:00 | 30:00 | 00:00 | 80:00 |
| DGT/VSQ/N0103 Employability Skills (90 hours) NOS Version No. – 1.0 NSQF Level – 5.5 | 36:00 | 54:00 | 00:00 | 00:00 | 90:00 |
| Module 10: Introduction to Employability Skills | 1:00 | 2:00 | 3:00 | ||
| Module 11: Constitutional values - Citizenship | 0.5:00 | 1:00 | 1.5:00 | ||
| Module 12: Becoming a Professional in the 21st Century | 2:00 | 3:00 | 5:00 | ||
| Module 14: Career Development & Goal Setting | 1.5:00 | 2.5:00 | 4:00 | ||
| Module 15: Communication Skills | 4:00 | 6:00 | 10:00 | ||
| Module 16: Diversity & Inclusion | 1:00 | 1.5:00 | 2.5:00 | ||
| Module 17: Financial and Legal Literacy | 4:00 | 6:00 | 10:00 | ||
| Module 18: Essential Digital Skills | 8:00 | 12:00 | 20:00 | ||
| Module 19: Entrepreneurship | 3:00 | 4:00 | 7.00 | ||
| Module 20: Customer Service | 4:00 | 5:00 | 9:00 | ||
| Module 21: Getting ready for apprenticeship & Jobs | 03:00 | 05.00 | 08:00 | ||
| Module 22: Collaboratively coordinate with the team Bridge module ,Mapped to CSC/N1339, v1.0 | 30:00 | 60:00 | 90:00 | ||
| Module 23: Maintain Health, Safety and Environment at workplace. Bridge module, Mapped to CSC/N0505, v1.0 | 10:00 | 20:00 | 30:00 | ||
| Total Duration | 176:00 | 334:00 | 150:00 | 660:00 |
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